Advanced Dry Heat Sterilization Tunnel for Aseptic Filling Lines

• Customization: Available
• Theory: Pressure Steam
• Type: Sterilization Tunnel
• Model NO.: PT-GMS-800/4350
• Certification: CE, ISO13485
• Electric Tension: 380V
• LCD Display: With LCD Display
• Ultra High Temperature Alarm: Ultra High Temperature Alarm
• Sterilization Information Recording and Printing: Sterilization Information Recording and Printing
• Material: Stainless Steel
• Weight: 4500kg
• Sterilization Temperature: ≥325ºC
• Belt Moving Speed: 50-280mm/Min
• Cooling Method: Water Cooling
• Precision: High Precision
• Voltage: 380V
• Condition: New
• Customized: Standard/Customized
• After-Sales Service: Field Installation, Commissioning and Training
• Transport Package: Wooden
• Specification: Standard/Customized
• Trademark: Pharmec
• Origin: China
• Production Capacity: 1000 Sets/Year

Product Description

Advanced Dry Heat Sterilization Tunnel for Aseptic Filling Lines

Product Description

 

Introduction

PT-GMS Series  sterilization tunnel uses electricity as the heat energy, generated by the electric heating elements, and it uses hot air circulating fan to heat and circulate the air inside Class 100 section inside the tunnel. By continuously transferring heat to the vials, supplying fresh air, exhausting the moisture or saturated hot air from the tunnel, it can sterilize and dry the vials at the same time.
The vials after washing enters the tunnel by stainless steel belt conveyor. During this transferring process, vials is heated by circulating class 100 air inside the tunnel to be sterilized.  The whole process is consisted of pre-heating area, hot temperature sterilization, temperature keeping and cooling. The air of hot temperature sterilization is generated form hot air fan and filtered by HEPA and circulates inside the tunnel to make the vials sterilized and dried under class 100 circulating air. This design also prevents outside air to enter and also exhaust the hot wet air. There are temperature inspection points inside the tunnel to make the temperature able to be set separately and automatically balanced.

Working Principle

This series of models meet the requirements of yy0217.3-2005 pharmaceutical industry standard, and meet the GMP specifications. The heat distribution in the tunnelis uniform, and the temperature difference in the sterilization section is ± 5 ºC. In the hot air circulation sterilization tunnel oven, high efficiency filters are installed in the bottle inlet section, heating and sterilization section and cooling section, so that the medicine bottle is sent out of the oven through stainless steel mesh belt from the bottle inlet section through the heating and sterilization section to the cooling section. During the process, the bottle mouth is always under 100 level protection to ensure that the medicine bottle is not polluted.
 

Product Parameters

Vial size	10ml, 13ml and 15ml vial
Production capacity	≥200 vials/min for 10ml vial
Vial broken ratio	≤0.01%
Sterilization tunnel	300ºC-350ºC
Sterilization time	≥5min
Temperature difference between heating and insulation stage	≤±5-10ºC
Air pressure balance accuracy	±2Pa
Vial temperature after sterilized	<35ºC (or 5-10ºC higher than room temperature)
Belt width	800mm
Belt speed	100-400mm/min (frequency converter speed control)
Ultrasonic frequency	1000W
Air exhaust volume in pre heating	About 700m^3/h
Air inlet volume in pre heating	About 300m^3/h
Air inlet volume in sterilization stage	About 300m^3/h
Air exhaust volume of air pressure balancer	About 300m^3/h
Fresh air supply	1000-3000m^3/h
Chilled water supply	7ºC,1-3m^3/h
Power	380V 50Hz;About 78KW;
Outside dimension	4290×2050×2450mm
Noise	≤70Db
Weight	About 4000Kg

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