Automated Ampoule Filling and Sealing Machine with Washing and Sterilizing Process

• Customization: Available
• After-sales Service: Field Installation, Commissioning and Training
• Certification: CE, GMP, ISO
• Model NO.: PT-ALX
• Customized: Customized
• Fill Range: 1-20ml
• Filling Principle: Peristaltic Pump Filling
• Machine Type: Ampoule Filling Machine
• Main Material: Stainless Steel
• Voltage: 380V
• Warranty: 1 Year
• Capacity: 1000-42000 PCS/H
• Vial Specification: 1-20ml
• Process Type: Washing, Sterilizing, Filling, Sealing
• Optional Configuration: Inspection, Labeling, Blistering, Cartoning
• Type: Pharmaceutical Packaging Machinery
• Finished Dosage Form: Liquid
• Precision: High Precision
• Computerized: Computerized
• Transport Package: Carton; Wooden Case; Wooden Package
• Specification: Customized
• Trademark: Pharmec
• Origin: Shanghai
• HS Code: 8422400000
• Production Capacity: 100 Sets/Year
• Package Size: 1100.00cm * 282.00cm * 234.00cm
• Package Gross Weight: 10200.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

Leading Manufacturer of Automatic Glass Ampoule Filling and Sealing Machine Lines

Product Description

Main Application

The Ampoule Filling Line is an integrated system consisting of a Vertical Ultrasonic Bottle Washing Machine, a Circulating Hot Air Tunnel Sterilization Oven, and a Vertical Fill-Seal Machine.

Designed for the production of 1-20ml ampoule injections, this line covers three critical zones: washing, drying and sterilization, and filling and sealing. Each zone can function independently, enhancing flexibility.

Our Ampoule Filling Line is meticulously crafted for small volume injection production, encompassing over 20 intricate procedures. These include water spraying, ultrasonic washing, bottle manipulation, turnover, swashing, blowing, preheating, sterilizing, cooling, optional nitrogen filling, filling, and sealing. Each step ensures precision and efficiency.
 

 

Features

· The Ampoule Wash-Dry-Fill-Seal Production Line excels in washing, sterilizing, filling, and sealing small volume ampoule injections. With an advanced design and robust structure, it offers high automation, reliable operation, and superior efficiency. The machine integrates mechanical and electrical systems seamlessly. Contact parts are made from AISI316L, while other components use AISI304, ensuring no contamination of liquids or the environment.

· This production line includes a Vertical Ultrasonic Washing Machine, a Drying and Sterilization Oven, and an Ampoule Fill-Seal Machine. It boasts synchronized interactions, stepless speed regulation, and precise control, meeting all production process requirements.

· Our ampoule filling line operates at high production speeds with excellent qualification rates, ensuring no impact, wrong actions, squeezing, or broken bottles.

· Equipped with numerous safety devices, the ampoule filling line prioritizes both operator and machine safety.

· Validation ports are strategically reserved on main components for added convenience.

· Featuring PLC control and touch screen operation, the line offers programmed and user-friendly production management.

· Buffer devices at key connection points between units ensure stable and reliable operation throughout the production process.

· The line incorporates a 'no bottle, no filling' function to optimize production efficiency.

· A centralized oil supply system simplifies lubrication, ensuring smooth maintenance and operation.
 

 

Product Parameters

 

Model	Applied bottle	Output	Number of filling nozzle	Power consumption	Net weight	Overall size
PT-ALX-100	1-20mml ampoule	1000-6000 pcs/h	2	43.5kw (28kw)	6800kg	7200x2510x2340mm
PT-ALX-200	1-20mml ampoule	3000-12000 pcs/h	4	43.5kw (28kw)	7200kg	7500x2510x2340mm
PT-ALX-300	1-20mml ampoule	5500-18000 pcs/h	6	63.65kw (41kw)	7800kg	7900x2620x2340mm
PT-ALX-400	1-20mml ampoule	3600-23000 pcs/h	8	63.65kw (41kw)	8200kg	8300x2620x2340mm
PT-ALX-450	1-5mml ampoule	10000-28000 pcs/h	10	69.5kw (41kw)	8500kg	9000x2620x2340mm
PT-ALX-500	1-20mml ampoule	10000-32000 pcs/h	12	95.45kw (60kw)	10200kg	11000x2820x2340mm
PT-ALX-700	1-5mml ampoule	20000-42000 pcs/h	16	95.45kw (60kw)	10200kg	11000x2820x2340mm

 

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