Pharma Automatic Oral Liquid/Syrup Filler Liquid and Powder Syrup Washing Filling Capping Machine Line
Introduction
- The PT series oral liquid/syrup filling line by Pharmec Technologies Co., Ltd. encompasses a comprehensive assembly of state-of-the-art machines: an efficient bottle unscrambler, an advanced ultrasonic washing machine, a reliable sterilization tunnel, and precise liquid or powder filling and stoppering machines, all complemented by a robust capping machine. Each unit operates seamlessly, either independently or integrated into a cohesive production line.
- Designed for high-capacity production, this versatile system expertly handles a wide range of liquids, from infusions and injections to medicinal products. Additionally, it is adept at manufacturing oral liquid bottles and small-dose solutions with superior efficiency.
- The PT series is perfectly tailored for the pharmaceutical and food industries, accommodating syrups, tinctures, health products, and other liquids with varying viscosities. This adaptability ensures flawless production across diverse packaging lines.
Function and Features
- A sophisticated mechanical gripper securely holds bottles around the washing machine, accommodating various bottle sizes with ease.
- During the washing process, bottles are kept in constant motion. Water and air nozzles follow the moving bottles, inserting directly into ampoules for superior washing quality and efficient WFI economy.
- Separate fittings for circulating water and fine washing water pipes ensure there is no risk of cross-contamination.
- A buffering block is strategically placed before the spiral screw to prevent bottle breakage and protect the spiral screw.
- The bottle out-feeding section employs cellular belts for stable and reliable bottle transfer.
- Utilizing far-infrared technology during sterilization ensures excellent temperature distribution across ampoules.
- The system features an innovative irrigation-only filling mechanism, with functions to halt filling and capping if no bottle is detected, ensuring operational precision.
- The machine halts filling and capping in the absence of bottles. A PLC controls the entire system, supported by an inverter and a touchable screen, guaranteeing stability and reliability during operation.
- The sophisticated touchable screen provides real-time display of running status, water and gas pressures, and temperatures at all controlled points. It also showcases switch statuses, self-diagnoses faults, provides analysis, and suggests solutions. This integrated control makes the washing-sterilizing-filling and sealing process stable, reliable, and fully automated.
- Choose from leading brands such as Siemens, Rockwell, Mitsubishi, or Delta for the electrical control system to ensure top-notch performance.
Model |
PT-OL |
PT-SL |
Bottle volume |
5~25ml |
30 ~ 1000ml |
Productivity |
60~350 BPM |
40 ~ 120 BPM |
Air Consumption |
10 m³/h, 0.3~0.4 Mpa |
Water Consumption |
0.6 ~ 1T/h |
Power |
4kw, 380V, 50Hz, Ph-3 |
Weight |
5000kg |
2000kg |
Dimension |
9500*2100*2400mm |
7500*1350*1730mm |